Kia Clarus/Credos

1995-2001 of release

GENERAL INFORMATION

Coupling

1–working cylinder of coupling;
2–transmission;
3–cover;
4–bearing of switching off of coupling;

5–fork of switching off of coupling;
6–casing of coupling with a press disk;
7–a conducted disk of coupling;
8–flywheel.

Removal

PERFORMANCE ORDER

1. Remove the cylinder of switching off of coupling with the connected hydraulic tube.
2. Remove a transmission.
3. Remove a cover of a fork of switching off of coupling.
4. Remove the bearing of switching off of coupling.
	5. Establish the special tool ОК590 111 001 for flywheel blocking from a provorachivaniye and an opravka ОК130 160 010 for a centering of a disk of coupling.
6. Gradually on a diagonal weaken bolts of fastening of coupling assembled, turning each bolt on 1 turn until it will be terminated a diafragmenny spring, and bolts can be unscrewed manually. Remove a casing of coupling with a press disk and a coupling disk.
	7. If necessary, the special tool ОК401 111 012 take the central bearing.
Prevention It is desirable to remove a flywheel and to check a back sealing ring of a cranked shaft on absence of leaks. If necessary, replace a sealing ring.
	8. By the indicator of hour type measure flywheel palpation. If palpation exceeds admissible value, replace a flywheel. Palpation: 0,2 mm
	9. Establish the special tool ОК590 111 001 for flywheel blocking from a provorachivaniye, turn out six bolts and remove a flywheel.

Check

Check of the central bearing

PERFORMANCE ORDER

Finger of a hand turn the bearing with the appendix of the maximum effort in the axial direction. If the bearing is turned hardly, replace it.

Flywheel check

PERFORMANCE ORDER

	1. Check a condition of a surface of a friction of a flywheel on lack of cracks, пригара and wear of a surface. It is necessary to remove traces of insignificant development or a podgoraniye with an emery paper.
2. Check a condition of teeths of a gear wreath of a flywheel on lack of wear and a vykashivaniye. If necessary, replace a gear wreath of a flywheel.

Check of the bearing of switching off of coupling

Prevention

The bearing of switching off of coupling is tight and should not be washed out in solvent.

PERFORMANCE ORDER

	1. Check a condition of the bearing of switching off of coupling which should rotate easily, evenly and silently and in it should be absent люфт. The working surface of the bearing influencing a press spring, should be smooth, without cracks, local corrosion or development.
2. It is possible to define the faulty bearing of switching off of coupling, without removing it from the car for what it is necessary to press at the working engine a coupling pedal. If by pressing of a pedal of coupling there is an additional noise, means, the bearing of switching off of coupling is faulty and it is necessary to replace it.

Check of a casing of coupling with a press disk

PERFORMANCE ORDER

1. Check press a disk on lack of cracks, пригара and wear of a surface.
	2. Check a diafragmenny spring in places of contact to the bearing of switching off of coupling on lack of wear and cracks. In the presence of defects replace a casing of coupling with a press disk.

Check of a disk of coupling

PERFORMANCE ORDER

	1. Check a condition of frictional overlays of a disk of coupling and in the presence of oil traces on them or mechanical damages replace a coupling disk.
2. Check reliability of zaklepochny connections of frictional slips to a coupling disk. In the presence of defects replace a coupling disk.
	3. Check a vystupaniye of frictional slips over heads of rivets. If a vystupaniye less admissible, replace a coupling disk. Vystupaniye: 0,3 mm
	4. Establish a coupling disk on an opravka in the centers and by the indicator of hour type measure its palpation. If palpation is higher admissible, replace a coupling disk. Palpation: 0,7 mm

Installation

PERFORMANCE ORDER

	1. A hammer and a tubular opravka establish the central bearing. External diameter of the bearing – 35 mm.
2. Clear a carving of bolts of fastening of a flywheel of the hermetic remains. Before a vvorachivaniye of bolts put on a carving of bolts fresh hermetic.
3. Establish a flywheel and the special adaptation ОК590 111 001 block it from a provorachivaniye.
	4. In a certain sequence tighten bolts of fastening of a flywheel. Inhaling moment: 96–103 N • m
5. Clear shlitsa in a nave of a disk of coupling and put on them a thin layer of greasing on the basis of a molybdenum disulfide.
Prevention Put greasing on a shlitsa of a conducted disk of coupling and establish it on an engine flywheel. Then remove surpluses of greasing from a face surface of shliyets of a disk or from a leading shaft of a transmission.
	6. Establish a disk of coupling and center it a special opravka ОК130 160 010.
7. Establish a casing of coupling with a press disk on directing pins of a flywheel.
	8. Gradually, in diagonal sequence and in a certain order tighten bolts of fastening of a flywheel. Inhaling moment: 17,65–26,48 N • m