Kia Clarus/Credos

1995-2001 of release

Repair and car operation



KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
- 8. Coupling
   8.1. Specifications
   8.2. Check of level of liquid
   8.3. Adjustment of a pedal of coupling
   8.4. Coupling pedal
   8.5. Pumping of hydraulic system of a drive of coupling
   8.6. Main cylinder of coupling
   8.7. Repair of the main cylinder of coupling
   8.8. Working cylinder of coupling
   8.9. Repair of the working cylinder of coupling
   8.10. Coupling disk
   8.11. Search and elimination of malfunctions
+ 9. Mechanical transmission
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits





8.7. Repair of the main cylinder of coupling

GENERAL INFORMATION

Main cylinder of coupling

1–coupling hose;
2–lock ring;
3–pusher;
4–piston;
5–piston stopper;
6–spring;
7–valve stopper;
8–spring;
9–valve.

Dismantling

Prevention

Clear the dismantled details in solvent and blow all details and channels the compressed air.

Do not damage a pusher and a surface of the main cylinder of the coupling, contacting to the piston.


PERFORMANCE ORDER
1. Press a pusher and пассатижами remove a lock ring.
2. Remove a pusher, the piston, a piston stopper, a spring, a valve stopper, a spring and the valve.

Prevention

To hold the piston, close rags the main cylinder of coupling.


3. Remove piston knot, submitting the compressed air through an adjusting opening of a branch pipe of coupling.
4. Lift a clamp of a stopper of the piston by means of the suitable tool.

Prevention

Clear the dismantled details in solvent and blow all details and channels the compressed air.

Do not mix various brands of liquid for a hydraulic drive of coupling.

Do not use repeatedly merged liquid of a hydraulic actuator of coupling.

Before assembly grease with the specified liquid for coupling the piston and diameter of boring of the cylinder.

Replace new those details for which there are corresponding instructions.



Assembly

PERFORMANCE ORDER
1. By means of the suitable tool establish a clamp of a stopper of the piston.

Prevention

Do not allow damage of a contact surface of a pusher of the piston.


2. Having pressed on a pusher, establish a lock ring.