KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Mechanical transmission
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
- 19. Brake system
19.1. Specifications
19.2. Pumping of hydraulic system of a drive of brakes
19.3. Check of brake tubes and hoses
19.4. Replacement of brake hoses
19.5. Height of installation of a pedal of a brake
19.6. Free wheeling of a pedal of a brake
19.7. Distance of a pedal of a brake from a floor
19.8. Brake pedal
19.9. Check of the switch of a stoplight
19.10. Main brake cylinder
19.11. Check of the vacuum amplifier of brakes
19.12. Forward disk brake
19.13. Back disk brake
19.14. Pressure regulator
19.15. Parking brake
19.16. Anti-blocking system of brakes (ABS)
19.17. List of codes of malfunctions of brake system
19.18. Precautions at carrying out repair
19.19. Pumping of hydraulic system of a drive of brakes
19.20. Hydraulic control unit (HCV)
19.21. ABS control unit
19.22. Sensors of frequency of rotation of a wheel
19.23. Rotor of the forward sensor
19.24. Main survey
19.25. Check of functionality
19.26. Search and elimination of malfunctions
+ 20. Electric circuits
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1–flexible brake hose;
2–bolt;
3–a cap, a bolt (with a square head) and the plug;
4–spring clip; |
5–cap and pumping union;
6–support;
7–directing brake shoes. |
Removal
| PERFORMANCE ORDER |
| 1. Lift the forward party of the car and fix on support. |
| 2. Remove forward wheels. |
| 3. Remove two protective covers and turn out two bolts and the plug. |
| 4. Remove a support. |
| 5. Remove a spring clip. |
| 6. Remove brake shoes. |
| 7. Measure thickness of brake shoes. |
| 8. A cap wrench disconnect a brake tube, thus collect the leaked brake liquid. |
| 9. Turn out two bolts and remove directing brake shoes. |
| 10. Measure thickness of a brake disk in four places on a circle. |
| 11. By the indicator of hour type measure palpation of a brake disk. |
| 12. Turn out two screws and remove a brake disk. |
| 13. Remove a rust and a step on perimeter of a brake disk. If necessary, replace a brake disk. |
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Check
| PERFORMANCE ORDER |
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1. Check overlays of brake shoes on absence of pollution by oil or lubricants, wear, cracks, and also measure thickness of overlays of brake shoes. Thickness of brake shoes:
The nominal: 11,0–11,5 mm
The minimum admissible: 1,5 mm
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| 2. Visually check the basis of brake shoes on absence of damages, cracks or non-uniform wear. |
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3. Measure thickness of a brake disk. Thickness of a brake disk:
The nominal: 24 mm
The minimum admissible: 22 mm
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4. By the indicator of hour type measure palpation of a brake disk at distance of 8-12 mm from external edge.
Maximum permissible palpation: 0,1 mm. |
Prevention
Excessive palpation can be caused by the free bearing of a nave of a wheel.
Palpation of bearings of a nave is inadmissible. A measurement place – external edge of a surface of a brake disk.
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Installation
| PERFORMANCE ORDER |
| 1. Installation is carried out to sequences, return to removal, taking into account the following. |
| 2. Add brake liquid and remove air from system. |
| 3. Be convinced of absence of leakages of liquid. |
| 4. Several times press a pedal of a brake and be convinced that the brake does not interfere with wheel rotation by hands. |
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