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Kia Clarus/Credos

1995-2001 of release

Repair and car operation



KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Mechanical transmission
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
- 19. Brake system
   19.1. Specifications
   19.2. Pumping of hydraulic system of a drive of brakes
   19.3. Check of brake tubes and hoses
   19.4. Replacement of brake hoses
   19.5. Height of installation of a pedal of a brake
   19.6. Free wheeling of a pedal of a brake
   19.7. Distance of a pedal of a brake from a floor
   19.8. Brake pedal
   19.9. Check of the switch of a stoplight
   19.10. Main brake cylinder
   19.11. Check of the vacuum amplifier of brakes
   19.12. Forward disk brake
   19.13. Back disk brake
   19.14. Pressure regulator
   19.15. Parking brake
   19.16. Anti-blocking system of brakes (ABS)
   19.17. List of codes of malfunctions of brake system
   19.18. Precautions at carrying out repair
   19.19. Pumping of hydraulic system of a drive of brakes
   19.20. Hydraulic control unit (HCV)
   19.21. ABS control unit
   19.22. Sensors of frequency of rotation of a wheel
   19.23. Rotor of the forward sensor
   19.24. Main survey
   19.25. Check of functionality
   19.26. Search and elimination of malfunctions
+ 20. Electric circuits





19.12. Forward disk brake

GENERAL INFORMATION

1–flexible brake hose;
2–bolt;
3–a cap, a bolt (with a square head) and the plug;
4–spring clip;
5–cap and pumping union;
6–support;
7–directing brake shoes.

Removal

PERFORMANCE ORDER
1. Lift the forward party of the car and fix on support.
2. Remove forward wheels.
3. Remove two protective covers and turn out two bolts and the plug.
4. Remove a support.
5. Remove a spring clip.
6. Remove brake shoes.
7. Measure thickness of brake shoes.
8. A cap wrench disconnect a brake tube, thus collect the leaked brake liquid.
9. Turn out two bolts and remove directing brake shoes.
10. Measure thickness of a brake disk in four places on a circle.
11. By the indicator of hour type measure palpation of a brake disk.
12. Turn out two screws and remove a brake disk.
13. Remove a rust and a step on perimeter of a brake disk. If necessary, replace a brake disk.

Check

PERFORMANCE ORDER
1. Check overlays of brake shoes on absence of pollution by oil or lubricants, wear, cracks, and also measure thickness of overlays of brake shoes.

Thickness of brake shoes:
The nominal: 11,0–11,5 mm
The minimum admissible: 1,5 mm

2. Visually check the basis of brake shoes on absence of damages, cracks or non-uniform wear.
3. Measure thickness of a brake disk.

Thickness of a brake disk:
The nominal: 24 mm
The minimum admissible: 22 mm

4. By the indicator of hour type measure palpation of a brake disk at distance of 8-12 mm from external edge.

Maximum permissible palpation: 0,1 mm.

Prevention

Excessive palpation can be caused by the free bearing of a nave of a wheel.

Palpation of bearings of a nave is inadmissible. A measurement place – external edge of a surface of a brake disk.



Installation

PERFORMANCE ORDER
1. Installation is carried out to sequences, return to removal, taking into account the following.
2. Add brake liquid and remove air from system.
3. Be convinced of absence of leakages of liquid.
4. Several times press a pedal of a brake and be convinced that the brake does not interfere with wheel rotation by hands.