| 1. Level a casing of bearings when using directing bolts, as is shown in drawing, and press it. Establish and tighten assembly bolts. Inhaling moment: 10,8–13,7 N • m |
| 2. Vpressuyte a bearing ring in a converter casing. |
| 3. Collect the special tool. |
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4. Establish parasitic and target gear wheels driving in by their plastic hammer. |
| 5. Establish the picked-up adjusting laying and a bearing ring in a casing of the bearing using the special tool punch and a hammer. |
| 6. Establish a bearing casing as follows: |
Prevention Tighten bolts evenly and gradually.
|
| – establish a bearing casing on a converter casing; Inhaling moment: 19–25 N • m |
| – combine shlitsa on a shaft of a parasitic gear wheel with a label on a casing of bearings;
– a punch and a hammer establish a new cylindrical pin. |
| 7. Establish the accumulator 2-3 piston as follows:
– establish a spring of the return valve of a nozzle and the return valve;
– put ATF on new sealing rings and establish them on the accumulator 2-3;
– establish the accumulator 2-3. Inhaling moment: 7,9–10,7 N • m |
| 8. Establish a bearing ring in a bearing casing. |
| 9. Establish differential. |
| 10. Establish the picked-up adjusting laying and a bearing ring in a transmission case. |
11. Establish a parking latch as follows:
– establish a parking latch and a shaft; |
Prevention
Do not deform a spring persistent ring at its installation.
|
| – establish a spring and a spring persistent ring. |
| 12. Establish the parking lever and a spring persistent ring. |
| 13. Establish a switch support.
Inhaling moment: 10,8–13,7 N • m |
| 14. Establish a shaft and a plate of the manual valve as follows:
– establish a plate of the manual valve: intermediate ring washer and nut;
– tighten a nut the demanded moment; Inhaling moment: 42–54 N • m |
| – establish an arm; Inhaling moment: 7,9–10,7 N • m |
| – establish fixing ball, a spring, a washer and a cap. Tighten a cap; Inhaling moment: 11,8–17,6 N • m – move a shaft of the manual valve and make sure that the parking latch works correctly. |
| 15. Establish a target sleeve on an entrance gear wheel and establish the persistent bearing in a target sleeve. External diameter of the persistent bearing: 71,0 mm |
| 16. Apply a thin film silicone hermetic on contact surfaces of a casing of the converter and the transmission case. |
Prevention
Do not damage a sealing ring at its installation.
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| 17. Establish a new sealing ring in a converter casing. |
Prevention
Tighten bolts evenly and gradually.
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| 18. Establish a transmission case on a converter casing. Inhaling moment: 38–51 N • m |
| 19. Establish an engine No. 1 support. Inhaling moment: 68–77 N • m |
Prevention Unsuccessful installation of the special tool can lead to a vykrashivaniye of teeths of lateral gear wheels of differential.
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| 20. Establish the special tool in lateral gear wheels of differential. |
| 21. Establish the special tool for support of a shaft of the turbine. |
| 22. Establish a shaft of the turbine and the coupling 3-4 assembled as follows:
– collect a shaft of the turbine and the coupling 3-4 assembled; |
| – make sure of the correct installation of the bearing and its ring;
– establish a shaft of the turbine and the coupling 3-4 assembled in the transmission case. |
| 23. Establish the special tool so that it pushed a turbine shaft back. |
24. Establish an internal gear wheel as follows:
– establish an internal gear wheel in a target sleeve; |
Prevention
Do not deform a spring persistent ring at its installation.
|
| – establish a spring persistent ring. |
| 25. Establish the plug drove assembled as follows:
– make sure that the bearing and a ring of the bearing are established in the correct positions; |
| – support a shaft of the turbine one hand not to allow its rotation;
– establish the plug drove assembled in a coupling 3-4 drum by means of its rotation. |
| 26. Establish a frictional disk. |
| 27. Establish the one-pass coupling 2 as follows:
– support the one-pass coupling 2 horizontally;
– establish it rotation of the plug drove counter-clockwise;
– establish a spring persistent ring. |
| 28. Establish the tape servo-driver in the transmission case as follows:
– establish a returnable spring of the servo-driver and the tape servo-driver;
– compress the servo-driver;
– establish a spring persistent ring. |
| 29. Establish a piston rod. |
| 30. Slightly tighten a piston rod a hand. |
Prevention Place shlitsa in situation up.
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| 31. Establish an anchor strut. |
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Prevention
Hook on an anchor strut of a brake tape 2-4, as is shown in drawing.
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| 32. Establish a brake tape 2-4 in the transmission case so that it was in completely expanded condition. |
| 33. Establish a small solar gear wheel and the one-pass coupling 1 as follows:
– make sure that the persistent bearing and its ring are established in the correct position; |
| – establish a small solar gear wheel and the one-pass coupling 1 assembled by means of its rotation. |
| 34. Establish the block of couplings assembled as follows:
– make sure that the persistent bearing is established in the correct position; |
| – establish the block of couplings assembled by means of its rotation. |
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Prevention
Measure a difference on height between drums of a back and forward course and the transmission case.
At discrepancy to the specified values repeat assembly, since a step 22. Difference on height: 0,7–1,9 mm
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Prevention Do not deform a spring persistent ring at its installation.
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| 35. Establish a new spring persistent ring on a bottom of a groove of a shaft of the turbine. |
| 36. Use the following procedure for adjustment of the general face люфта and a choice of a suitable ring of the bearing:
– establish the persistent bearing on the block of couplings assembled; |
| – remove a ring of the bearing and laying of the oil pump;
– establish the thinnest ring of the bearing (2,2 mm) on the oil pump;
– establish the oil pump on the block of couplings assembled; |
| – measure a gap And between a transmission and the oil pump; |
Prevention Make some measurements and calculate average value.
|
– pick up a suitable ring of the bearing from the table provided below;
| Gap And, mm |
Choose this ring of the bearing, mm |
| 0,91–1,10 | 1,2 | | 0,74–0,90 |
1,4 | | 0,51–0,70 | 1,6 | |
0,31–0,50 | 1,8 |
| 0,11-0,30 | 2,0 |
| 0–0,10 | 2,2 | |
– remove the oil pump;
– place the picked-up ring of the bearing and new sealing laying on the oil pump; |
|
Prevention Tighten bolts evenly and gradually. If it is difficult to tighten bolts, that, probably, laying is not on a place. Remove the oil pump and rearrange laying.
|
| – establish the oil pump on the block of couplings assembled; Inhaling moment: 19–25 N • m |
| – establish an oil tube. |
| 37. Adjust a brake tape 2-4 as follows:
– weaken lock nuts and tighten a piston rod the demanded moment; Inhaling moment: 11,8–14,7 N • m – unscrew a piston rod on 1,5 turns;
– holding a piston rod, tighten a lock nut the specified moment of an inhaling. Inhaling moment: 25–39 N • m |
| 38. Establish a new sealing ring and a maslopriyemnik on a transmission. Inhaling moment: 7,9–10,7 N • m |
|
Prevention Fix magnets from the interior of an oil tray in the places specified in drawing.
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| 39. Establish new sealing laying and the oil pallet. Inhaling moment: 8,4–10,7 N • m
|
Prevention Tighten bolts evenly and gradually.
|
| 40. Combine the manual valve with a pin on its plate and establish the case of operating valves in a transmission. Inhaling moment: 10,8–14,7 N • m |
| 41. Establish a new sealing ring on a connector assembled. |
| 42. Establish a connector assembled. |
| 43. Pick up colors of plaits and connect the socket of solenoids and the socket of the sensor of temperature of ATF. |
Prevention
Tighten bolts evenly and gradually.
If it is difficult to tighten bolts, that, probably, laying is not on a place. Remove the oil pallet and rearrange laying.
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| 44. Establish new laying and a casing of the case of operating valves. Inhaling moment: 8,4–10,7 N • m |
| 45. Establish a steel ball, a spring, an oil tube and consolidation. |
| 46. Establish a connecting bolt. Inhaling moment: 11,8–17,6 N • m |
| 47. Establish the generator of impulses. Inhaling moment: 5,4–7,8 N • m |
| 48. Establish the delay sensor. |
| 49. Adjust the delay sensor as follows:
– connect an ohmmeter to contacts And and N; |
|
| – turn a shaft of the manual valve completely counter-clockwise then return it in a position N;
– adjust the switch in a point in which contiguity of a chain between plugs is observed;
– tighten the switch. Inhaling moment: 7,9–10,7 N • m |
| 50. Remove a transmission from the special tool (arm). |
51. Establish in a transmission a measuring instrument of level of transmission ATF liquid and a tube for filling with oil with a new sealing ring.
Inhaling moment: 6,9–9,8 N • m |
| 52. Establish a shaft of the oil pump. |
| 53. Establish a new sealing ring on a turbine shaft. |
| 54. Fill the moment converter with the AKP pure transmission liquid if it was merged. ATF type: Dexron ll or M–III |
| 55. Establish the torque converter in a converter casing at its rotation for combination of shliyets. |
Prevention When filling the converter of the moment with the AKP transmission liquid support it in vertical situation, do not allow a liquid modulation.
If the converter hardly sits down into place, do not apply big efforts; make installation carefully and accurately.
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| 56. To be convinced that the converter of a torque is established accurately, measure distance And between the end of the converter of a torque and the face of a casing of the converter. Distance And: 14,0 mm |