Kia Clarus/Credos

1995-2001 of release

Repair and car operation



KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Mechanical transmission
- 10. АКП G4A–EL
   10.1. Specifications
   10.2. Search and determination of malfunctions
   10.3. Table of fast diagnostics
   10.4. Self-diagnostics system
   10.5. Codes of malfunctions
   10.6. Diagnostic socket
   10.7. Postrepair operation
   10.8. Testing of collaboration of an automatic transmission and the engine on the motionless car
   10.9. Testing for delay time
   10.10. Testing of pressure of transmission liquid
   10.11. Testing for the pressure reduced by the valve
   10.12. Check of level and a liquid condition in an automatic transmission
   10.13. Leakages of liquid from an automatic transmission
   10.14. Cable of a drive of a butterfly valve
   10.15. Mode switch
   10.16. Switch of stoplights
   10.17. Sensor of temperature of transmission ATF liquid
   10.18. Check of resistance of the generator of impulses
   10.19. Electromagnetic valves
   10.20. Removal of an automatic transmission
   10.21. General recommendations about transmission dismantling
   10.22. Dismantling of an automatic transmission
   10.23. Check and adjustment of preliminary loading of bearings
   10.24. Assembly of an automatic transmission
   10.25. Installation of an automatic transmission
   10.26. Oil radiator
   10.27. Driving disk
   10.28. Check of work and adjustment of position of the lever of the selector
   10.29. Selector lever
   10.30. Repair of the lever of the selector
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits






10.25. Installation of an automatic transmission

GENERAL INFORMATION

Sequence of installation of an automatic transmission

1–engine No. 2 support;
2–transmission;
3–nuts of fastening of the converter of a torque;
4–bottom casing;
5–engine No. 4 support;
6–bolts of fastening of a support of the engine No. 1;
7–engine support;
8–rubber element of a support of the engine No. 5;
9–intermediate shaft;
10-power shaft;
11-earring stabilizer;
12-tip of steering draft;
13–bottom lever;
14-reception exhaust pipe;
15-cross-piece;
16-antisplash guard;
17-wheel;
18-oil hose;
19-starter;
20-rack of a support of the engine;
21-bolt;
22-connection with "weight";
23-socket of the sensor of a speedometer;
24-socket of the sensor of the turbine;
25-bolts of fastening of the fuel filter;
26-connection with "weight";
27-socket of electromagnetic valves;
28-socket of the sensor of delay;
29-bolt;
30-spring pin;
31-clip;
32-arm of electromagnetic valves;
33-ignition coil;
34-battery support;
35-air filter assembled;
36-storage battery;
37-traverse;
38-case of the air filter;
39-top casing.


PERFORMANCE ORDER
1. Installation of an automatic transmission carry out to sequences, return to removal.
2. Installation of separate details is given above.

TRANSMISSION


Prevention

Do not allow transmission falling from a rack.


PERFORMANCE ORDER
1. Establish a transmission on a rack and lift it into place.
2. Screw bolts of fastening of a transmission.

Inhaling moment: 69–99 N • m

3. Screw nuts of fastening of the converter of a torque.

Inhaling moment: 38–60 N • m

4. Slightly tighten nuts of a support of the engine No. 4

Bolts of a support of the engine No. 1.


Prevention

The distortion of bolts can lead to damages of openings under them.


PERFORMANCE ORDER
1. When using the special tool (a support for the engine) be convinced of coincidence of openings under bolts in a transmission and engine No. 1 support.
2. Tighten bolts the demanded moment.

Inhaling moment: 67–93 N • m


ENGINE SUPPORT


Prevention

Make sure that rubber sheets for installation of the engine are established, as is shown in drawing.

At installation of a support of the engine combine hairpins of a support of the engine No. 2 with openings.


PERFORMANCE ORDER
1. Screw and tighten bolts and nuts And.

Inhaling moment: 67–93 N • m

2. Screw and slightly tighten nuts of Century.
3. Tighten nuts of a support of the engine No. 4

Inhaling moment: 67–93 N • m
4. Remove the special tool (a support for the engine).
5. Tighten nuts of Century.

Inhaling moment: 45–104 N • m

INTERMEDIATE SHAFT

Prevention

Check, whether oil consolidation is damaged.

Do not damage oil consolidation by shlitsa of a shaft.


PERFORMANCE ORDER
1. Remove the special tool from a transmission case.
2. Grease with transmission ATF liquid a flange of oil consolidation and insert an intermediate shaft into a transmission.
3. Fix an intermediate shaft on the block of cylinders, having tightened bolts in a certain sequence.

Inhaling moment: 43–61 N • m

POWER SHAFT

Prevention

Check, whether oil consolidation is damaged.

Do not damage oil consolidation by shlitsa of a shaft.


PERFORMANCE ORDER
1. Remove the special tool from a transmission case.
2. Establish a lock ring on the internal end of a power shaft, thus the cut of a lock ring should settle down from above.
3. Grease with transmission ATF liquid a flange of oil consolidation and establish a power shaft.
4. Make sure of the correct landing of a power shaft, having pulled it on itself, the shaft should not slip out outside.

TIP OF STEERING DRAUGHT

PERFORMANCE ORDER
1. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them new nuts.

Inhaling moment: 43–56 N • m
2. Shplintami fix nuts from an otvorachivaniye.

BOTTOM LEVER

PERFORMANCE ORDER
1. Establish pins of spherical hinges of the left and right bottom levers in rotary fists and fix them coupling bolts.

Inhaling moment: 44–58 N • m
2. Screw additional nuts of fastening of the sensor of speed of wheels of ABS.

Inhaling moment: 7,9–10,7 N • m

3. Establish a clip of a brake hose.

OIL HOSE

Prevention

In case of a reuse of a clip of a hose place it on a place of an initial arrangement and slightly compress a clip big пассатижами FOR its guaranteed fixation.


PERFORMANCE ORDER
1. Combine labels and put on a hose of an oil radiator a tube before complete landing, as is shown in drawing.
2. Establish a clip on a hose in the center of a label and at an angle, specified in drawing.
3. Be convinced that the clip of a hose does not concern other details.

RACK OF THE SUPPORT OF THE ENGINE

PERFORMANCE ORDER
1. Establish a rack of a support of the engine, as is shown in drawing.
2. Connect a wire to the negative plug of the storage battery.
3. Fill in liquid in an automatic transmission.
4. Adjust a cable of management of a transmission.