Kia Clarus/Credos

1995-2001 of release

Repair and car operation



KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of oil
   9.3. Oil replacement
   9.4. Transmission removal
   9.5. Transmission installation
   9.6. General recommendations about transmission dismantling
   9.7. Dismantling, check of a fifth / reverse gear and case
   9.8. Dismantling of knots of a case of coupling and transmission case
   9.9. Replacement of oil consolidation of differential on the car
   9.10. Dismantling of primary shaft of a transmission
   9.11. Dismantling of a secondary shaft of a transmission
   9.12. Check of details of primary and secondary shaft
   9.13. General recommendations about assembly
   9.14. Assembly of a secondary shaft
   9.15. Assembly of primary shaft
   9.16. Assembly, check of a fifth / reverse gear and case
   9.17. Choice of adjusting laying
   9.18. Preliminary tightness of the bearing of differential
   9.19. Adjustment of a preliminary tightness of the bearing
   9.20. Remarks on transmission assembly
   9.21. Differential
   9.22. Gear shifting mechanism
   9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits





9.12. Check of details of primary and secondary shaft

Gear wheels

PERFORMANCE ORDER
1. Examine synchronizer cones on lack of wear.
2. Examine a condition of a surface of teeths of gear wheels on absence of damages, wear and cracks.
3. Visually check the teeths entering into gearing with a ring of the synchronizer, on absence of damages and wear.

Synchronizer ring

PERFORMANCE ORDER
1. Visually check a condition of teeths of a ring of the synchronizer on absence of damages, wear and cracks.
2. Check a condition of a conic surface on absence of damages, wear and cracks.
3. Establish a synchronizer ring in a gear wheel.
4. Measure a gap between a ring of the synchronizer and a lateral surface of a gear wheel.

Nominal gap: 1,5мм
Minimum admissible gap: 0,8 mm


Synchronizer

PERFORMANCE ORDER
1. Visually check a condition of the synchronizer and its working capacity.
2. Visually check a condition of teeths of a ring of the synchronizer on absence of damages, wear and cracks.
3. Check a condition of crackers of a clamp on absence of damages, wear and cracks.
4. Measure a gap between sliding couplings of the synchronizer and forks.
Gap, mm
Element
The nominal
Maximum permissible
1–ая/the 2nd
0,1–0,45
0,95
3–ья/the 4th
0,10–0,40
0,90
5–я/backing
0,10–0,36
0,86

Intermediate gear wheel of a backing

PERFORMANCE ORDER
1. Visually check a condition of teeths of a gear wheel on absence of damages, wear and cracks.
2. Measure a gap between the plug of an intermediate gear wheel of a backing and the lever.

Nominal gap: 0,10–0,32 mm
Minimum admissible gap: 0,5 mm


Bearing

PERFORMANCE ORDER
Check the bearing on absence of damages and smoothness of rotation.

Primary and secondary shaft

PERFORMANCE ORDER
1. Check surfaces of the gear wheels contacting to shaft, on lack of wear and damages.
2. Check shlitsa of shaft on lack of wear and damages.
3. Visually check a condition of teeths of gear wheels on absence of damages, wear and cracks.
4. Check a channel condition for supply of greasing on lack of a contamination.
5. By the indicator of hour type measure palpation of primary and secondary shaft.

Palpation of primary shaft: 0,05 mm
Palpation of a secondary shaft: 0,015 mm
6. If replacement of a secondary shaft was carried out, adjust a preliminary tightness of the bearing.
7. Define a gap between shaft and gear wheels.
Gap, mm
 Shaft (external diameter) Gear wheel (internal diameter) Plug (external diameter) Gap
The 1st
39,445–39,470
39,500–39,525
2nd
34,945–34.970
35,000–35,025
3rd
35,945–35,970
36,000–36,025
0,03–0,08
4th
30,945–30,970
31,000–31,025
The 5th
34,000–34,025
33,945–33,970

Conducted gear wheel of a drive of a speedometer

PERFORMANCE ORDER
1. Check gear wheel teeths on absence of damages and wear.
2. Check a sealing ring on absence of damages and wear.