Kia Clarus/Credos

1995-2001 of release

Repair and car operation



KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of oil
   9.3. Oil replacement
   9.4. Transmission removal
   9.5. Transmission installation
   9.6. General recommendations about transmission dismantling
   9.7. Dismantling, check of a fifth / reverse gear and case
   9.8. Dismantling of knots of a case of coupling and transmission case
   9.9. Replacement of oil consolidation of differential on the car
   9.10. Dismantling of primary shaft of a transmission
   9.11. Dismantling of a secondary shaft of a transmission
   9.12. Check of details of primary and secondary shaft
   9.13. General recommendations about assembly
   9.14. Assembly of a secondary shaft
   9.15. Assembly of primary shaft
   9.16. Assembly, check of a fifth / reverse gear and case
   9.17. Choice of adjusting laying
   9.18. Preliminary tightness of the bearing of differential
   9.19. Adjustment of a preliminary tightness of the bearing
   9.20. Remarks on transmission assembly
   9.21. Differential
   9.22. Gear shifting mechanism
   9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits





9.23. Search and elimination of malfunctions

GENERAL INFORMATION

MALFUNCTION
POSSIBLE REASON
ELIMINATION METHOD
The lever of gear shifting is switched hardly or breakthroughs Jamming of a ball of the lever of gear shifting Replace
Jamming of the hinge of a rod of switching Replace
Bend of a rod of switching Replace
Increased люфт the gear shifting lever Wear of the plug of a rod of switching Replace
The spring of a ball of the lever of switching is weakened Replace
Wear of the plug of a ball of the lever of switching Replace
The complicated gear shifting Bend of a rod of switching

Replace

Lack of konsistentny greasing in the switching mechanism Grease with konsistentny greasing
Insufficient amount of oil Add oil
Oil deterioration Replace with oil of demanded quality
Wear or люфт fork or switching rod Replace
Wear of a ring of the synchronizer Replace
Wear of a synchronizing cone of a gear wheel Replace
Leaky contact of a ring of the synchronizer and gear wheel cone Replace
Increased longitudinal люфт gear wheels Replace
Wear of the bearing Replace
Wear of a fixing spring of the synchronizer Replace
Too strong preliminary tightness of the bearing of primary shaft Adjust
The directing plate of switching is incorrectly adjusted Adjust
Spontaneous switching off of transfers Bend of a rod of switching Replace
Wear of the plug of a rod of switching Replace
The spring of a ball of the lever of switching is weakened Replace
Wrong installation of draft Replace
Wear of a fork of switching Replace
Wear of a nave of coupling Replace
Wear of the plug of a nave of coupling Replace
Wear of gear wheels of primary shaft Replace
Wear of a surface of sliding of a gear wheel Replace
Wear of a steel fixing ball of a control lever Replace
The spring of a steel ball is weakened Replace
The increased course of gear wheels Replace
Wear of the bearing Replace
Weakening of fastening of the engine Tighten
The increased noise Insufficient amount of oil Add oil
Oil deterioration Replace with oil of demanded quality
Wear of the bearing Replace
Wear of a gear wheel of a secondary shaft Replace
Wear of a surface of sliding of a gear wheel Replace
The increased course of gear wheels Replace
Damage of teeths of gear wheels Replace
Hit of alien materials between gear wheels Replace
Damage of a gear wheel of differential or the increased course Replace