Kia Clarus/Credos

1995-2001 of release

Repair and car operation

KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of oil
   9.3. Oil replacement
   9.4. Transmission removal
   9.5. Transmission installation
   9.6. General recommendations about transmission dismantling
   9.7. Dismantling, check of a fifth / reverse gear and case
   9.8. Dismantling of knots of a case of coupling and transmission case
   9.9. Replacement of oil consolidation of differential on the car
   9.10. Dismantling of primary shaft of a transmission
   9.11. Dismantling of a secondary shaft of a transmission
   9.12. Check of details of primary and secondary shaft
   9.13. General recommendations about assembly
   9.14. Assembly of a secondary shaft
   9.15. Assembly of primary shaft
   9.16. Assembly, check of a fifth / reverse gear and case
   9.17. Choice of adjusting laying
   9.18. Preliminary tightness of the bearing of differential
   9.19. Adjustment of a preliminary tightness of the bearing
   9.20. Remarks on transmission assembly
   9.21. Differential
   9.22. Gear shifting mechanism
   9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits

9.5. Transmission installation


Sequence of installation of a transmission

2–support of No. 4 engines;
3–bottom guard;
4–assembly arm of the engine;
5–power shaft and intermediate shaft;
6–power shaft;
7–earring of fastening of the stabilizer;
8–tip of steering draft;
9–draft of management of gear shifting;
10-draft of gear shifting;
11-exhaust pipe;
13-working cylinder of coupling;
14-the sensor of a speedometer of the car (a conducted gear wheel of a speedometer);
15-socket of the switch of a lamp of a backing;
16-socket of the switch of neutral situation;
17-fuel filter;
18-arm of a plait of wires;
20-support of the storage battery;
21-storage battery;
22-air filter assembled;
23-resonant air pipe;
25-wheel and tire.


1. Lift the car in horizontal situation and fix it reliable support.
2. Establish a transmission in the sequence shown in drawing
3. Fill in demanded amount of transmission oil of the specified type.
4. Warm up the engine and a transmission, check absence of leakage of oil and transmission work.
5. On a jack lift a transmission and establish it under the car. Slowly lifting and moving to the engine, establish a transmission into place.
6. Fix a transmission on the engine.

Inhaling moment: 68–99 N • M
7. Slightly tighten bolts of a support of No. 4 engines.

Assembly arm of the engine


At installation of an assembly arm of the engine insert carving hairpins of support No. 1 and No. 2 engines into adjusting openings.

1. Level in adjusting openings carving hairpins of support No. 1 and No. 2 engines and screw bolts and nuts, as is shown in drawing.

Inhaling moment:
А: 38–51 N • m
В: 64–89 N • m

2. Tighten nuts of fastening of a support of No. 4 engines.

Inhaling moment:
А: 67–93 N • m
В: 28–40 N • m

3. Remove AA0 adaptations ОК201 170 (an engine support).

Power shaft and intermediate shaft

1. Establish a spring lock ring so that the cut was combined with the top part of a flute.


Keen edges of a lock ring of a power shaft can cut or damage oil consolidation. Be careful at installation of a power shaft in a transmission.

2. Grease an edge of oil consolidation with transmission oil and establish a power shaft.
3. Having pulled for a power shaft, check, that the shaft correctly rose into place. It should not be put forward.
4. Insert an intermediate shaft into a transmission.
5. Fix a support of an intermediate shaft on the cylinder block.

Inhaling moment: 43–61 N • m
6. Connect the bottom lever to a rotary fist and tighten tightening a bolt.

Inhaling moment: 44–58 N • m

Earring of fastening of the stabilizer


Establish an earring of fastening of the stabilizer.

Inhaling moment: 44–60 N • m

Tip of steering draft

1. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them nuts.

Inhaling moment: 43–56 N • m

2. Shplintami fix nuts from an otvorachivaniye.

Draft of management of gear shifting and draft of gear shifting

1. Connect to a transmission draft of gear shifting.

Inhaling moment: 38–51 N • m

2. Connect to a transmission draft of management of gear shifting.

Inhaling moment: 16–22 N • m

Socket of the switch of a lamp of a backing

1. Establish the socket of the switch of a lamp of a backing and an arm for grounding plugs.
2. Connect the socket of the switch of a lamp of a backing.
3. Connect a wire of connection with "weight".

Inhaling moment: 16–22 N • m

After warming up of the engine execute the following

Check oil level. Carry out road tests of the car and check levels of liquids.

1. Absence of unusual noise on each transfer.
2. Possibility of smooth gear shifting.
3. Absence of spontaneous switching off of transfers.
4. The speedometer works normally.
5. Lamps of a backing work normally.