KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
9.1. Specifications
9.2. Check of level of oil
9.3. Oil replacement
9.4. Transmission removal
9.5. Transmission installation
9.6. General recommendations about transmission dismantling
9.7. Dismantling, check of a fifth / reverse gear and case
9.8. Dismantling of knots of a case of coupling and transmission case
9.9. Replacement of oil consolidation of differential on the car
9.10. Dismantling of primary shaft of a transmission
9.11. Dismantling of a secondary shaft of a transmission
9.12. Check of details of primary and secondary shaft
9.13. General recommendations about assembly
9.14. Assembly of a secondary shaft
9.15. Assembly of primary shaft
9.16. Assembly, check of a fifth / reverse gear and case
9.17. Choice of adjusting laying
9.18. Preliminary tightness of the bearing of differential
9.19. Adjustment of a preliminary tightness of the bearing
9.20. Remarks on transmission assembly
9.21. Differential
9.22. Gear shifting mechanism
9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits
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Sequence of installation of a transmission
1–transmission;
2–support of No. 4 engines;
3–bottom guard;
4–assembly arm of the engine;
5–power shaft and intermediate shaft;
6–power shaft;
7–earring of fastening of the stabilizer;
8–tip of steering draft;
9–draft of management of gear shifting;
10-draft of gear shifting;
11-exhaust pipe;
12-cross-piece;
13-working cylinder of coupling; | 14-the sensor of a speedometer of the car (a conducted gear wheel of a speedometer);
15-socket of the switch of a lamp of a backing;
16-socket of the switch of neutral situation;
17-fuel filter;
18-arm of a plait of wires;
19-starter;
20-support of the storage battery;
21-storage battery;
22-air filter assembled;
23-resonant air pipe;
24-mudguard;
25-wheel and tire. |
Installation
| PERFORMANCE ORDER |
| 1. Lift the car in horizontal situation and fix it reliable support. | | 2. Establish a transmission in the sequence shown in drawing |
| 3. Fill in demanded amount of transmission oil of the specified type. | | 4. Warm up the engine and a transmission, check absence of leakage of oil and transmission work. | | 5. On a jack lift a transmission and establish it under the car. Slowly lifting and moving to the engine, establish a transmission into place. |
| 6. Fix a transmission on the engine.
Inhaling moment: 68–99 N • M | | 7. Slightly tighten bolts of a support of No. 4 engines. | |
Assembly arm of the engine
Prevention
At installation of an assembly arm of the engine insert carving hairpins of support No. 1 and No. 2 engines into adjusting openings.
| PERFORMANCE ORDER |
| 1. Level in adjusting openings carving hairpins of support No. 1 and No. 2 engines and screw bolts and nuts, as is shown in drawing. Inhaling moment:
А: 38–51 N • m
В: 64–89 N • m | | 2. Tighten nuts of fastening of a support of No. 4 engines. Inhaling moment:
А: 67–93 N • m
В: 28–40 N • m | | 3. Remove AA0 adaptations ОК201 170 (an engine support). | |
Power shaft and intermediate shaft
| PERFORMANCE ORDER |
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| 1. Establish a spring lock ring so that the cut was combined with the top part of a flute. |
Prevention
Keen edges of a lock ring of a power shaft can cut or damage oil consolidation. Be careful at installation of a power shaft in a transmission.
| | 2. Grease an edge of oil consolidation with transmission oil and establish a power shaft. | |
| 3. Having pulled for a power shaft, check, that the shaft correctly rose into place. It should not be put forward. | | 4. Insert an intermediate shaft into a transmission. | |
| 5. Fix a support of an intermediate shaft on the cylinder block.
Inhaling moment: 43–61 N • m | 6. Connect the bottom lever to a rotary fist and tighten tightening a bolt.
Inhaling moment: 44–58 N • m | |
Earring of fastening of the stabilizer
| PERFORMANCE ORDER |
| Establish an earring of fastening of the stabilizer. Inhaling moment: 44–60 N • m |
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Tip of steering draft
| PERFORMANCE ORDER |
| 1. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them nuts. Inhaling moment: 43–56 N • m |
| 2. Shplintami fix nuts from an otvorachivaniye. |
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Draft of management of gear shifting and draft of gear shifting
| PERFORMANCE ORDER |
| 1. Connect to a transmission draft of gear shifting. Inhaling moment: 38–51 N • m | | 2. Connect to a transmission draft of management of gear shifting. Inhaling moment: 16–22 N • m | |
Socket of the switch of a lamp of a backing
| PERFORMANCE ORDER |
| 1. Establish the socket of the switch of a lamp of a backing and an arm for grounding plugs. | | 2. Connect the socket of the switch of a lamp of a backing. | |
3. Connect a wire of connection with "weight". Inhaling moment: 16–22 N • m | |
After warming up of the engine execute the following
Check oil level. Carry out road tests of the car and check levels of liquids.
| PERFORMANCE ORDER |
| 1. Absence of unusual noise on each transfer. |
| 2. Possibility of smooth gear shifting. |
| 3. Absence of spontaneous switching off of transfers. |
| 4. The speedometer works normally. | | 5. Lamps of a backing work normally. | |
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