Kia Clarus/Credos

1995-2001 of release

Repair and car operation


KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of oil
   9.3. Oil replacement
   9.4. Transmission removal
   9.5. Transmission installation
   9.6. General recommendations about transmission dismantling
   9.7. Dismantling, check of a fifth / reverse gear and case
   9.8. Dismantling of knots of a case of coupling and transmission case
   9.9. Replacement of oil consolidation of differential on the car
   9.10. Dismantling of primary shaft of a transmission
   9.11. Dismantling of a secondary shaft of a transmission
   9.12. Check of details of primary and secondary shaft
   9.13. General recommendations about assembly
   9.14. Assembly of a secondary shaft
   9.15. Assembly of primary shaft
   9.16. Assembly, check of a fifth / reverse gear and case
   9.17. Choice of adjusting laying
   9.18. Preliminary tightness of the bearing of differential
   9.19. Adjustment of a preliminary tightness of the bearing
   9.20. Remarks on transmission assembly
   9.21. Differential
   9.22. Gear shifting mechanism
   9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits





9.20. Remarks on transmission assembly

 Oil consolidation of differential
PERFORMANCE ORDER
1. By means of the special AA1 adaptation ОК201 170 and a hammer in easy blows evenly hammer new oil consolidation while the special adaptation will not contact with a transmission case.
2. Grease an edge of oil consolidation with transmission oil.

Ring of the bearing of differential
PERFORMANCE ORDER
1. Establish adjusting laying in a differential case.
2. Grease a bearing ring with transmission oil and by means of a pipe establish it in a differential case.

Diafragmenny spring
PERFORMANCE ORDER
Establish a diafragmenny spring, as is shown in drawing.

Ring of the bearing of a case of a transmission
PERFORMANCE ORDER
1. Establish adjusting laying in nests of bearings of primary and secondary shaft in a transmission case.
2. Grease each ring of the bearing with transmission oil and establish them in a transmission case by means of a pipe.

Oil consolidation of draft of management by gear shifting assembled
PERFORMANCE ORDER
1. By means of a pipe establish new oil consolidation.
2. Grease an edge of oil consolidation with transmission oil.

External diameter of a pipe: 26,0 mm


Cover
PERFORMANCE ORDER
Establish a cover so that after installation the drain opening was directed on the car down.

Oil consolidation of primary shaft
PERFORMANCE ORDER
Grease an external surface of oil consolidation with transmission oil and by means of a pipe establish it in a transmission case.

Preliminary tightness of the bearing

Check a preliminary tightness of bearings of shaft and differential. Make repeated adjustment of a preliminary tightness of bearings if it does not correspond to demanded values.
PERFORMANCE ORDER
1. Establish primary shaft in collecting and differential in a coupling case.
2. Establish a case of a transmission and tighten till the demanded moment.

Inhaling moment: 38–51 N • m

3. Establish on differential the special A05 adaptation ОК130 171.

4. Establish on the special A05 adaptation ОК130 171 a dinamometrichesky key and measure a preliminary tightness.

Preliminary tightness: 1,4–1,9 N • m

5. Remove the special A05 adaptation ОК130 171.
6. Having turned transmission in the direction shown in drawing, establish the special AA0 adaptation ОК130 171 on primary shaft assembled.
7. Establish on the special AA0 adaptation ОК130 171 a dinamometrichesky key and measure a preliminary tightness.

Preliminary tightness: 0,1–0,2 N • m
8. Remove the special AA0 adaptation ОК130 171, a transmission case, primary shaft in collecting and differential.
9. Establish a secondary shaft in collecting and a case of transmission and tighten till the demanded moment.

Inhaling moment: 38–51 N • m

10. Establish the special AA0 adaptation ОК130 171 on a secondary shaft assembled.

11. Establish on the special AA0 adaptation ОК130 171 a dinamometrichesky key and measure a preliminary tightness.

Preliminary tightness: 0,2–0,4 N • m