KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
9.1. Specifications
9.2. Check of level of oil
9.3. Oil replacement
9.4. Transmission removal
9.5. Transmission installation
9.6. General recommendations about transmission dismantling
9.7. Dismantling, check of a fifth / reverse gear and case
9.8. Dismantling of knots of a case of coupling and transmission case
9.9. Replacement of oil consolidation of differential on the car
9.10. Dismantling of primary shaft of a transmission
9.11. Dismantling of a secondary shaft of a transmission
9.12. Check of details of primary and secondary shaft
9.13. General recommendations about assembly
9.14. Assembly of a secondary shaft
9.15. Assembly of primary shaft
9.16. Assembly, check of a fifth / reverse gear and case
9.17. Choice of adjusting laying
9.18. Preliminary tightness of the bearing of differential
9.19. Adjustment of a preliminary tightness of the bearing
9.20. Remarks on transmission assembly
9.21. Differential
9.22. Gear shifting mechanism
9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits
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1–cylindrical pin;
2–axis of satellites;
3–satellite;
4–persistent washer;
5–semi-axial gear wheel;
6–persistent washer; | 7–bearing;
8–speedometer drive;
9–bearing;
10-a conducted gear wheel of the main transfer and a differential box. |
Repair
| PERFORMANCE ORDER |
| 1. Before dismantling measure люфт between a semi-axial gear wheel and the satellite. | | 2. Dismantling carry out in the sequence designated by figures in drawing. | | 3. Check a condition of all details and, if necessary, replace them. |
| 4. Removal of separate details is given below. |
| 5. Assembly is carried out to sequences, return to removal. | | 6. Installation of separate details is given below. | |
Remarks on dismantling
Removal of bearings of differential
| PERFORMANCE ORDER |
| 1. Special A18 adaptations OK130 92 375 and ОК130 175 remove the bearing from an opposite conducted gear wheel. |
Prevention Do not remove the bearing if its replacement is not required.
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Internal ring of the semi-axial bearing
Prevention Be careful not to drop a differential box.
| PERFORMANCE ORDER |
| The special AA0 adaptation ОК130 175 remove an internal ring of the semi-axial bearing. |
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The bearing from a conducted gear wheel
| PERFORMANCE ORDER |
| The special AA0 adaptation ОК670 990 remove the bearing from a conducted gear wheel. |
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Check
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PERFORMANCE ORDER |
| Check a condition of all details of differential and, if necessary, replace them. | | |
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Conducted gear wheel
| PERFORMANCE ORDER |
| Examine a gear wreath of a conducted gear wheel on lack of wear and cracks.
If replacement of details was carried out, adjust a preliminary tightness of the bearing. |
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Bearing
| PERFORMANCE ORDER |
| Check the bearing on absence of damages and smoothness of rotation. If the bearing acted in film, replace rings of bearings and adjust a preliminary tightness of the bearing. |
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Preliminary check
Lateral gap of a semi-axial gear wheel and satellite
Measure a lateral gap as follows.
| PERFORMANCE ORDER |
| 1. Establish the left and right power shafts in differential assembled. | | 2. Put power shafts on V-shaped support, as is shown in drawing. |
| 3. By the indicator of hour type measure люфт. Люфт: 0–0,1 mm | | 4. If люфт exceeds admissible limits, replace the damaged and worn-out details. |
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Remarks on assembly The bearing from a conducted gear wheel
| PERFORMANCE ORDER |
| The special A12 adaptation OK130 175 establish the new bearing from a conducted gear wheel. |
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The bearing from the opposite side from a conducted gear wheel
| PERFORMANCE ORDER |
| 1. Establish a leading gear wheel of a speedometer. | |
2. The special A12 adaptation OK130 175 establish the new bearing from an opposite conducted gear wheel. | |
Cylindrical pin
| PERFORMANCE ORDER |
| Establish a new cylindrical pin, as is shown in drawing to fix an axis of satellites. |
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Check люфта between a semi-axial gear wheel and the satellite
Measure люфт according to the following procedure:
| PERFORMANCE ORDER |
| 1. Establish the left and right power shafts in differential. | | 2. Establish power shafts in V-shaped blocks, as is shown in drawing. |
| 3. By the indicator of hour type measure люфт. Люфт: 0–0,1 mm | | 4. If люфт exceeds admissible limits, replace the damaged and worn-out details. |
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