KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
9.1. Specifications
9.2. Check of level of oil
9.3. Oil replacement
9.4. Transmission removal
9.5. Transmission installation
9.6. General recommendations about transmission dismantling
9.7. Dismantling, check of a fifth / reverse gear and case
9.8. Dismantling of knots of a case of coupling and transmission case
9.9. Replacement of oil consolidation of differential on the car
9.10. Dismantling of primary shaft of a transmission
9.11. Dismantling of a secondary shaft of a transmission
9.12. Check of details of primary and secondary shaft
9.13. General recommendations about assembly
9.14. Assembly of a secondary shaft
9.15. Assembly of primary shaft
9.16. Assembly, check of a fifth / reverse gear and case
9.17. Choice of adjusting laying
9.18. Preliminary tightness of the bearing of differential
9.19. Adjustment of a preliminary tightness of the bearing
9.20. Remarks on transmission assembly
9.21. Differential
9.22. Gear shifting mechanism
9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits
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Adjust a preliminary tightness of bearings and choose adjusting laying as follows.
Primary shaft
| PERFORMANCE ORDER |
| 1. Establish primary shaft in a coupling case. |
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2. Establish a transmission case on a case of coupling and tighten bolts the demanded moment. Inhaling moment: 37,28–51,99 N • m
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3. Establish a measuring tip of the indicator of hour type in an end face of primary shaft and measure axial люфт primary shaft. Axial люфт: 0,05 mm
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| 4. Choose the adjusting laying closest on thickness from the following row: 0,3, 0,4, 0,5 mm |
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Secondary shaft
| PERFORMANCE ORDER |
| 1. Establish a funnel and an external ring of the bearing in a coupling case. |
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2. Establish a secondary shaft in a coupling case. |
| 3. Establish an external ring of the bearing of a secondary shaft in a coupling case. |
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4. Establish a transmission case on a case of coupling and tighten bolts the demanded moment. Inhaling moment: 37,28–51,99 N • m
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5. Establish a measuring tip of the indicator of hour type in an end face of a secondary shaft and measure axial люфт a secondary shaft.
Axial люфт: 0,03–0,08 mm |
6. Choose laying as follows.
а) Add 0,03 mm to measured люфту.
b) Add 0,08 mm to measured люфту.
с) Choose the thickest laying in a range between (a) and (b).
Example:
0,22 mm
0,22 + 0,03 = 0,25 mm
0,22 + 0,08 = 0,30 mm
Range: 0,25–0,30 mm
We choose: 0,30 mm
Thickness of adjusting laying, mm – 0,20, 0,25, 0,30, 0,35, 0,40, 0,45, 0,50, 0,70 |
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Differential
| PERFORMANCE ORDER |
| 1. Establish an external ring of the bearing in a coupling case. |
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2. Establish differential in a coupling case. |
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Prevention
Turn And and B while the interval shown on the right in drawing, will not be eliminated.
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| 3. Establish an external ring of the bearing on the special AA0 adaptation OK900 175. |
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4. Establish AA0 adaptations OK900 175 (rasporny plugs) in the places shown in drawing. |
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5. Tighten AA0 adaptations OK900 175 (bolts) the demanded moments of an inhaling.
Inhaling moment: 37,28–51,99 N • m |
Prevention
Tighten bolts so that AA0 adaptations OK900 175 could not move.
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| 6. Establish steel prutka in openings And and In the selector and turn the selector for increase in a gap. |
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7. Turn the selector in the opposite direction before gap elimination. |
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8. Through a case of a transmission establish AA0/OK130 322 020 adaptations OK900 175 on the differential satellite. |
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9. Turn the adaptation OK130 322 020 spring scales. Turning steel prutka the adaptation, achieve demanded preliminary loading.
Preliminary loading: 1,37–1,96 N • m
Indication of spring scales: 1,4–2,0 kg
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| 10. Remove the adaptation OK130 322 020. |
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11. Measure a gap in the AA0 adaptation OK900 175. |
| 12. Choose the adjusting laying which thickness is the closest to the greatest measured gap. Thickness of adjusting laying, mm – 0,1, 0,2, 0,25, 0,30, 0,35, 0,40, 0,45, 0,50, 0,55, 0,60, 0,65, 0,70, 0,75, 0,80, 0,85, 0,90
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| 13. Remove AA0 adaptations OK900 175. |
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14. Remove a transmission and AA0 adaptation OK900 175 case. |
| 15. Remove an external ring of the bearing from the AA0 adaptation OK900 175. |
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16. Establish adjusting laying of the chosen thickness and an external ring of the bearing in a transmission case. |
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