Kia Clarus/Credos

1995-2001 of release

Repair and car operation

KIA Klarus
1.1. Periodicity of maintenance
+ 2. FE DOHC engines and Т8 DOHC
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of oil
   9.3. Oil replacement
   9.4. Transmission removal
   9.5. Transmission installation
   9.6. General recommendations about transmission dismantling
   9.7. Dismantling, check of a fifth / reverse gear and case
   9.8. Dismantling of knots of a case of coupling and transmission case
   9.9. Replacement of oil consolidation of differential on the car
   9.10. Dismantling of primary shaft of a transmission
   9.11. Dismantling of a secondary shaft of a transmission
   9.12. Check of details of primary and secondary shaft
   9.13. General recommendations about assembly
   9.14. Assembly of a secondary shaft
   9.15. Assembly of primary shaft
   9.16. Assembly, check of a fifth / reverse gear and case
   9.17. Choice of adjusting laying
   9.18. Preliminary tightness of the bearing of differential
   9.19. Adjustment of a preliminary tightness of the bearing
   9.20. Remarks on transmission assembly
   9.21. Differential
   9.22. Gear shifting mechanism
   9.23. Search and elimination of malfunctions
+ 10. АКП G4A–EL
+ 11. АКП 50–40 LE
+ 12. Axes and power shafts
+ 13. Steering
+ 14. Wheels and tires
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment
+ 19. Brake system
+ 20. Electric circuits

9.8. Dismantling of knots of a case of coupling and transmission case

GENERAL INFORMATION

Knots of a case of coupling and transmission case

1–external ring of the bearing;
2–oil consolidation;
3–external ring of the bearing;
4–funnel;
5–bolt;
6–a directing plate;
7–tube;
8–bolt;
9–lead of the voter;
10-cylindrical pin;
11-draft of management of gear shifting;
12-cover;
13-voter;
14-oil consolidation;
15-bolt;
16-cover сапуна;
17-сапун;

18-sensor of speed;
19-bolt;
20-a conducted gear wheel of a speedometer;
21-oil consolidation;
22-external ring of the bearing;
23-cylindrical pin;
24-shaft of the lever of a backing;
25-backing lever;
26-drain stopper and washer;
27-external ring of the bearing;
28-diafragmenny spring;
29-adjusting laying;
30-external ring of the bearing;
31-adjusting laying;
32-oil consolidation;
33-switch of a lamp of a backing;
34-lubricant channel.

Prevention

Needlessly do not remove oil consolidation.

Remove knots of a case of coupling and a transmission case in the sequence given on drawing.

External ring of the bearing of primary shaft

PERFORMANCE ORDER

By means of the special adaptation remove an external ring of the bearing.

Shaft of the lever of a backing

PERFORMANCE ORDER

Wrap up a shaft of the lever of a backing a rag and remove a shaft by means of flat-nose pliers.

Oil consolidation of draft of management by gear shifting

PERFORMANCE ORDER

Screw-driver and hammer remove a sealing ring of a rod of gear shifting.

Funnel and external rings of the bearing of a secondary shaft

Prevention

If necessary by means of a screw-driver remove an external ring of the bearing.

Insert a screw-driver between a case of coupling and an external ring of the bearing and release an external ring of the bearing.

PERFORMANCE ORDER

Remove an external ring of the bearing, having lifted a funnel together with a ring.

Oil consolidation of primary shaft

Prevention

Do not allow damage of a case of coupling.

PERFORMANCE ORDER

By means of a screw-driver remove oil consolidation of primary shaft.

Oil consolidation of differential

PERFORMANCE ORDER

By means of a screw-driver remove oil consolidation of differential.

External ring of the bearing of differential

PERFORMANCE ORDER

	1. Establish the special adaptation ОК130 170 012 on an external ring of the bearing.
2. By means of a suitable pipe remove an external ring of the bearing.

External ring of the bearing and adjusting laying of differential

PERFORMANCE ORDER

	1. Establish the special adaptation ОК130 170 012 on an external ring of the bearing.
2. Remove an external ring of the bearing and adjusting laying.

Oil consolidation of a case of the mechanism of a drive of a speedometer

PERFORMANCE ORDER

	Remove oil consolidation, as is shown in drawing.

Installation of oil consolidation of a case of differential

PERFORMANCE ORDER

	Establish oil consolidation by means of the special AA1 adaptation ОК201 170.